Ti6Al4V Powder 2025: Properties, Applications, and Top Suppliers
Overview
Ti6Al4V powder, also known as Titanium Grade 5, is the most widely used titanium alloy in additive manufacturing and high-performance industries. It offers an excellent balance of high strength, low weight, superior corrosion resistance, and biocompatibility, making it a preferred material in aerospace, medical, and automotive applications.
This alloy consists primarily of Titanium (Ti), Aluminum (Al), and Vanadium (V), giving it outstanding mechanical properties, thermal stability, and resistance to extreme environments.
In this guide, we’ll explore the best Ti6Al4V powder for 3D printing, its properties, applications, production methods, and top suppliers in 2025.
Best Ti6Al4V Powder for 3D Printing
Ti6Al4V powder is highly sought after in 3D printing due to its excellent strength-to-weight ratio and biocompatibility.
Why Choose Ti6Al4V for 3D Printing?
- High Strength & Lightweight – 60% lighter than steel with equivalent strength.
- Superior Corrosion Resistance – Ideal for marine, aerospace, and medical applications.
- Excellent Biocompatibility – Used in implants, prosthetics, and surgical tools.
- High-Temperature Resistance – Performs well at elevated temperatures (up to 600°C).
- Good Printability – Compatible with LPBF, EBM, and DED additive manufacturing processes.
Comparison of Ti6Al4V vs. Other 3D Printing Powders
| Property | Ti6Al4V | Inconel 718 | Stainless Steel 316L | AlSi10Mg |
|---|---|---|---|---|
| Density (g/cm³) | 4.43 | 8.19 | 7.99 | 2.7 |
| Tensile Strength (MPa) | 900-1100 | 1035-1250 | 485-620 | 320-450 |
| Corrosion Resistance | High | Excellent | Excellent | High |
| Temperature Resistance (°C) | 600 | 700 | 500 | 300 |
| Biocompatibility | Excellent | Moderate | Good | Low |
| Cost ($/kg) | $$$$ | $$$$ | $$$ | $$ |
Ti6Al4V is the best choice for applications requiring lightweight strength, biocompatibility, and corrosion resistance, making it ideal for aerospace, medical, and high-performance engineering.
How to Choose the Right Ti6Al4V Powder
Not all Ti6Al4V powders are the same. Selecting the best one requires understanding particle size, shape, purity, and production method.
Key Factors in Choosing Ti6Al4V Powder
- Particle Size Distribution – Common sizes: 15-45µm (LPBF, SLM), 45-75µm (DED, Binder Jetting).
- Sphericity – Spherical powders provide better flowability, higher density, and fewer printing defects.
- Purity – Low oxygen and nitrogen content ensure better mechanical properties.
- Production Method – Gas atomization and PREP yield high-quality spherical powder.
- Application Compatibility – Ensure the powder is optimized for your 3D printing or manufacturing process.
Related Products
Medical Ti6Al4V-ELI Titanium Alloy Spherical Powder, Grade 23 | Ti6Al4V-ELI Alloy Powder | Additive Manufacturing | 3D Printing
Ti-4AL-2V Titanium Alloy Spherical Powder | Ti-4AL-2V Alloy Powder | Additive Manufacturing | 3D Printing
Ti-5Al-2.5Sn Titanium Alloy Spherical Powder | Ti-5Al-2.5Sn Alloy Powder | Additive Manufacturing | 3D Printing
Ti-5Al-2Sn-2Zr-4Cr-4Mo Titanium Alloy Spherical Powder | Ti-5Al-2Sn-2Zr-4Cr-4Mo Alloy Powder | Additive Manufacturing | 3D Printing
Why Choose Heeger Materials Inc. ?
Heeger Materials Inc. is a trusted supplier of high-quality Ti6Al4V powder, utilizing Vacuum Induction Gas Atomization (VIGA) and Plasma Rotating Electrode Process (PREP) to achieve high purity, excellent flowability, and uniform particle size distribution.
If you need premium Ti6Al4V powder, Heeger Materials is an excellent choice.
Top Ti6Al4V Powder Suppliers in 2025
Finding a reliable supplier is crucial for consistent quality and performance in aerospace, medical, and 3D printing applications.
Leading Suppliers
| Supplier Name | Country | Specialization | Production Methods | Website |
|---|---|---|---|---|
| Heeger Materials Inc. | USA | 3D Printing Powders | VIGA, PREP, EIGA | Visit Site |
| AP&C (GE Additive) | Canada | Aerospace & Medical | Plasma Atomization | N/A |
| TLS Technik | Germany | Titanium Powders | Gas Atomization | N/A |
| Höganäs | Sweden | Metal Powders | Gas & Water Atomization | N/A |
Why Heeger Materials?
- 40+ years of expertise in powder metallurgy.
- Advanced atomization processes ensuring high-quality spherical powders.
- Strong collaborations with universities, research institutes, and aerospace companies.
- Competitive pricing and global distribution.
Looking for premium Ti6Al4V powder? Contact us today!
Quality Standards
To ensure consistent performance and reliability, Ti6Al4V powder must meet stringent aerospace, medical, and industrial standards. High-quality powder ensures better printability, mechanical strength, and long-term durability.
Key Quality Standards
| Standard | Description |
|---|---|
| ASTM F2924 | Specification for Ti6Al4V powder used in additive manufacturing. |
| ASTM F136 | Medical-grade Ti6Al4V ELI for implants and prosthetics. |
| ISO 9001 | Certification for quality management systems in manufacturing. |
| AMS 4999 | Aerospace Material Specification for Ti6Al4V powder. |
| FDA Approval | Required for biomedical and surgical applications. |
Why Buy Certified Ti6Al4V Powder?
- Ensures Uniform Particle Size & Shape – Reduces printing defects and improves sintering.
- Enhances Mechanical Properties – Meets tensile strength, fatigue resistance, and corrosion resistance requirements.
- Prevents Contamination – Certified powders minimize oxygen and nitrogen impurities.
- Compliance with Aerospace & Medical Regulations – Essential for critical applications.
At Heeger Materials Inc., we manufacture high-quality Ti6Al4V powder that meets ASTM, AMS, and ISO standards, ensuring optimal performance and reliability.
Cost Analysis
The cost of Ti6Al4V powder depends on several factors, including production method, purity, and market demand.
Factors Affecting Ti6Al4V Powder Cost
- Production Method – Gas atomization (GA) and PREP are more expensive but yield high-quality powder.
- Particle Size Distribution – Fine powders (15-45µm) for LPBF are more expensive due to higher processing precision.
- Purity Levels – Lower oxygen content increases cost but improves mechanical performance.
- Global Demand & Supply – Prices fluctuate based on market trends and raw material availability.
Price Comparison of Ti6Al4V vs. Other Metal Powders
| Powder Type | Cost ($/kg) | Common Use Case |
|---|---|---|
| Ti6Al4V (Grade 5) | 300−300 – 300−600 | Aerospace, medical, automotive, 3D printing |
| Ti6Al4V ELI (Grade 23) | 350−350 – 350−700 | Medical implants and prosthetics |
| Inconel 718 | 100−100 – 100−350 | Aerospace, energy, defense |
| Stainless Steel 316L | 80−80 – 80−150 | General engineering |
| AlSi10Mg | 50−50 – 50−120 | Automotive, industrial 3D printing |
Although Ti6Al4V is costly, its exceptional performance in high-stress, lightweight applications makes it a cost-effective investment.
Request a custom quote for bulk orders of Ti6Al4V powder.
Particle Size and Shape
The particle size and morphology of Ti6Al4V powder play a crucial role in flowability, density, and final part quality.
Why Particle Size Matters
- Fine Powder (15-45 µm) – Best for laser powder bed fusion (LPBF) and selective laser melting (SLM).
- Medium Powder (45-75 µm) – Used in binder jetting and direct energy deposition (DED).
- Coarse Powder (75-150 µm) – Suitable for metal injection molding (MIM) and cold spray.
Spherical vs. Irregular Powder: Which is Better?
| Powder Shape | Characteristics | Best Application |
|---|---|---|
| Spherical | High flowability, uniform packing, minimal porosity | 3D printing, SLM, LPBF |
| Irregular | Lower flowability, higher porosity, lower cost | MIM, Binder Jetting |
Gas-atomized spherical Ti6Al4V powder is ideal for 3D printing due to its superior flowability, density, and reduced defects.
Explore our high-quality spherical titanium alloy powders.
Production Methods
Different powder production methods impact the particle shape, purity, and cost of Ti6Al4V powder.
Comparison of Production Methods
| Production Method | Particle Shape | Purity | Cost | Best Use Case |
|---|---|---|---|---|
| Gas Atomization (GA) | Spherical | High | $$$ | 3D Printing, Aerospace |
| Water Atomization (WA) | Irregular | Medium | $$ | MIM, Binder Jetting |
| PREP (Plasma Rotating Electrode Process) | Highly Spherical | Very High | $$$$ | Aerospace, Medical |
Gas atomization is the most widely used method for Ti6Al4V powder, ensuring excellent sphericity, low oxygen content, and high purity.
Heeger Materials Inc. specializes in gas-atomized and PREP-produced Ti6Al4V powder, providing superior quality and consistency.
FAQ
| Question | Answer |
|---|---|
| What is it used for? | It’s used in aerospace, medical, marine, and automotive industries for high-strength and lightweight applications. |
| Why is Ti6Al4V preferred for 3D printing? | It offers high strength, corrosion resistance, and biocompatibility, making it ideal for implants, aircraft parts, and high-performance engineering. |
| What is the difference between Ti6Al4V Grade 5 and Grade 23? | Grade 5 has higher oxygen content, making it stronger, while Grade 23 (ELI) has better fracture toughness and fatigue resistance. |
| What is the typical particle size for it? | 15-45µm for LPBF, 45-75µm for binder jetting & DED. |
| Where can I buy high-quality Ti6Al4V powder? | Heeger Materials Inc. provides premium Ti6Al4V powder for industrial applications. |
Conclusion
Ti6Al4V powder is a high-performance titanium alloy that delivers exceptional strength, corrosion resistance, and biocompatibility. It is widely used in aerospace, medical, automotive, and additive manufacturing industries.
For the best quality Ti6Al4V powder, Heeger Materials Inc. offers high-purity, spherical powders produced using advanced atomization techniques.
Looking for premium Ti6Al4V powder? Contact us today!
