Titanium Powder 2025: Properties, Applications, and Top Suppliers
Overview
Titanium powder is a high-performance material widely used in aerospace, medical, automotive, and additive manufacturing industries due to its lightweight, high strength, and exceptional corrosion resistance. It is available in various grades, such as commercially pure (CP) titanium and titanium alloys (e.g., Ti6Al4V), each offering unique properties and applications.
Titanium powder is primarily produced through gas atomization, plasma atomization, and hydride-dehydride (HDH) processes, ensuring high purity and excellent flowability for 3D printing, metal injection molding (MIM), and other advanced manufacturing techniques.
In this guide, we’ll explore the best titanium powders for 3D printing, their properties, applications, production methods, and top suppliers in 2025.
Best Titanium Powder for 3D Printing
Titanium powder is one of the most commonly used materials in additive manufacturing (AM) due to its high strength-to-weight ratio, biocompatibility, and excellent corrosion resistance.
Why Choose Titanium Powder for 3D Printing?
- Lightweight & High Strength – Titanium is 60% lighter than steel but offers similar strength.
- Superior Corrosion Resistance – Ideal for marine environments, aerospace, and chemical processing.
- Exceptional Biocompatibility – Used in medical implants, prosthetics, and surgical tools.
- High-Temperature Resistance – Performs well at elevated temperatures (up to 600°C).
- Excellent Printability – Compatible with LPBF, EBM, and DED additive manufacturing processes.
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Fe-2Ni Spherical Powder for Metal Injection Molding (MIM) | Fe-2Ni Alloy Powder | Additive Manufacturing | 3D Printing
Molybdenum Based Spherical Powder for Thermal Spraying | Mo Alloy Powder | Additive Manufacturing | 3D Printing
Comparison of Titanium Powder vs. Other 3D Printing Powders
| Property | Ti6Al4V | CP Titanium | Inconel 718 | Stainless Steel 316L | AlSi10Mg |
|---|---|---|---|---|---|
| Density (g/cm³) | 4.43 | 4.51 | 8.19 | 7.99 | 2.7 |
| Tensile Strength (MPa) | 900-1100 | 240-500 | 1035-1250 | 485-620 | 320-450 |
| Corrosion Resistance | High | Excellent | Excellent | Excellent | High |
| Temperature Resistance (°C) | 600 | 500 | 700 | 500 | 300 |
| Biocompatibility | Excellent | Excellent | Moderate | Good | Low |
| Cost ($/kg) | $$$$ | $$$ | $$$$ | $$$ | $$ |
Titanium powder is the best option for applications requiring lightweight strength, biocompatibility, and superior corrosion resistance, making it ideal for aerospace, medical, and high-performance engineering.
How to Choose the Right Titanium Powder
Choosing the right titanium powder depends on factors such as particle size, shape, purity, and application.
Key Factors in Choosing Titanium Powder
- Particle Size Distribution – Common sizes: 15-45µm (LPBF, SLM), 45-75µm (DED, Binder Jetting).
- Sphericity – Spherical powders ensure better flowability, higher density, and fewer printing defects.
- Purity – Low oxygen and nitrogen content improve mechanical properties.
- Production Method – Gas atomization and PREP provide high-quality spherical powder.
- Application Compatibility – Ensure the powder is tailored for your 3D printing or manufacturing process.
Why Choose Heeger Materials Inc. ?
Heeger Materials Inc. is a trusted supplier of high-quality titanium powder, utilizing Vacuum Induction Gas Atomization (VIGA) and Plasma Rotating Electrode Process (PREP) to achieve high purity, excellent flowability, and uniform particle size distribution.
If you need premium titanium powder, Heeger Materials is an excellent choice.
Top Suppliers in 2025
Finding a reliable supplier is vital for consistent quality and performance in aerospace, medical, and 3D printing applications.
Leading Suppliers
| Supplier Name | Country | Specialization | Production Methods | Website |
|---|---|---|---|---|
| Heeger Materials Inc. | USA | 3D Printing Powders | VIGA, PREP, EIGA | Visit Site |
| AP&C (GE Additive) | Canada | Aerospace & Medical | Plasma Atomization | N/A |
| TLS Technik | Germany | Titanium Powders | Gas Atomization | N/A |
| Höganäs | Sweden | Metal Powders | Gas & Water Atomization | N/A |
Why Heeger Materials?
- 40+ years of expertise in powder metallurgy.
- Advanced atomization processes ensuring high-quality spherical powders.
- Strong collaborations with universities, research institutes, and aerospace companies.
- Competitive pricing and global distribution.
Looking for premium titanium powder? Contact us today!
Quality Standards
To ensure high performance and reliability, titanium powder must meet strict industrial, aerospace, and medical standards. High-quality titanium powder ensures better printability, superior mechanical properties, and long-term durability.
Key Quality Standards
| Standard | Description |
|---|---|
| ASTM F2924 | Specification for Ti6Al4V powder used in additive manufacturing. |
| ASTM F136 | Medical-grade Ti6Al4V ELI for implants and prosthetics. |
| ASTM B348 | Standard for commercially pure (CP) titanium powder. |
| ISO 9001 | Certification for quality management systems in manufacturing. |
| AMS 4999 | Aerospace Material Specification for titanium powders. |
| FDA Approval | Required for biomedical and surgical applications. |
Why Buy Certified Titanium Powder?
- Ensures Uniform Particle Size & Shape – Reduces printing defects and improves sintering.
- Enhances Mechanical Properties – Meets tensile strength, fatigue resistance, and corrosion resistance requirements.
- Prevents Contamination – Certified powders have low oxygen and nitrogen content, ensuring high purity.
- Compliance with Aerospace & Medical Regulations – Essential for critical applications.
At Heeger Materials Inc., we manufacture high-quality titanium powder that meets ASTM, AMS, and ISO standards, ensuring optimal performance and reliability.
Cost Analysis
The cost of titanium powder depends on several factors, including production method, particle size, and market demand.
Factors Affecting Titanium Powder Cost
- Production Method – Gas atomization (GA) and PREP are more expensive but yield high-quality spherical powder.
- Particle Size Distribution – Fine powders (15-45µm) for LPBF are more expensive due to higher processing precision.
- Purity Levels – Lower oxygen content increases cost but improves mechanical performance.
- Global Demand & Supply – Prices fluctuate based on market trends and raw material availability.
Price Comparison of Titanium Powder vs. Other Metal Powders
| Powder Type | Cost ($/kg) | Common Use Case |
|---|---|---|
| Ti6Al4V (Grade 5) | 300−300 – 300−600 | Aerospace, medical, automotive, 3D printing |
| Ti6Al4V ELI (Grade 23) | 350−350 – 350−700 | Medical implants and prosthetics |
| CP Titanium | 150−150 – 150−400 | Chemical processing, marine, general engineering |
| Inconel 718 | 100−100 – 100−350 | Aerospace, energy, defense |
| Stainless Steel 316L | 80−80 – 80−150 | General engineering |
| AlSi10Mg | 50−50 – 50−120 | Automotive, industrial 3D printing |
While it is more expensive than stainless steel, its high strength-to-weight ratio, superior corrosion resistance, and biocompatibility make it a cost-effective investment for high-performance applications.
Request a price quote for bulk orders of titanium powder.
Particle Size and Shape
The particle size and morphology of it play a crucial role in flowability, density, and final component quality.
Why Particle Size Matters
- Fine Powder (15-45 µm) – Best for laser powder bed fusion (LPBF) and selective laser melting (SLM).
- Medium Powder (45-75 µm) – Used in binder jetting and direct energy deposition (DED).
- Coarse Powder (75-150 µm) – Suitable for metal injection molding (MIM) and cold spray.
Spherical vs. Irregular Powder: Which is Better?
| Powder Shape | Characteristics | Best Application |
|---|---|---|
| Spherical | High flowability, uniform packing, minimal porosity | 3D printing, SLM, LPBF |
| Irregular | Lower flowability, higher porosity, lower cost | MIM, Binder Jetting |
Gas-atomized spherical titanium powder is the preferred choice for 3D printing due to its superior flowability, density, and reduced defects.
Explore our high-quality spherical titanium alloy powders.
Production Methods
Different powder production methods impact the particle shape, purity, and cost of titanium powder.
Comparison of Production Methods
| Production Method | Particle Shape | Purity | Cost | Best Use Case |
|---|---|---|---|---|
| Gas Atomization (GA) | Spherical | High | $$$ | 3D Printing, Aerospace |
| Water Atomization (WA) | Irregular | Medium | $$ | MIM, Binder Jetting |
| PREP (Plasma Rotating Electrode Process) | Highly Spherical | Very High | $$$$ | Aerospace, Medical |
| Hydride-Dehydride (HDH) | Irregular | Moderate | $$ | Powder metallurgy, coatings |
Gas atomization is the most widely used method for it, ensuring excellent sphericity, low oxygen content, and high purity.
Heeger Materials Inc. specializes in gas-atomized and PREP-produced it, providing superior quality and consistency.
FAQ
| Question | Answer |
|---|---|
| What is it used for? | It is used in aerospace, medical, marine, and automotive industries for high-strength and lightweight applications. |
| Why is it preferred for 3D printing? | It offers high strength, corrosion resistance, and biocompatibility, making it ideal for implants, aircraft parts, and high-performance engineering. |
| What is the difference between CP titanium and Ti6Al4V? | CP titanium is softer and more ductile, while Ti6Al4V has higher strength and fatigue resistance. |
| What is the typical particle size for it? | 15-45µm for LPBF, 45-75µm for binder jetting & DED. |
| Where can I buy high-quality titanium powder? | Heeger Materials Inc. provides premium titanium powder for industrial applications. |
Conclusion
It is a high-performance material that delivers exceptional strength, corrosion resistance, and biocompatibility. It is widely used in aerospace, medical, automotive, and additive manufacturing industries.
For the best quality titanium powder, Heeger Materials Inc. offers high-purity, spherical powders produced using advanced atomization techniques.
Looking for premium titanium powder? Contact us today!
